The gas-cooled fast reactor (GFR) system is a nuclear reactor design which is currently in development. Classed as a Generation IV reactor, it features a fast-neutron spectrum and closed fuel cycle for efficient conversion of fertile uranium and management of actinides. The reference reactor design is a helium-cooled system operating with an outlet temperature of 850 °C using a direct Brayton closed-cycle gas turbine for high thermal efficiency. Several fuel forms are being considered for their potential to operate at very high temperatures and to ensure an excellent retention of fission products: composite ceramic fuel, advanced fuel particles, or ceramic clad elements of actinide compounds. Core configurations are being considered based on pin- or plate-based fuel assemblies or prismatic blocks, which allows for better coolant circulation than traditional fuel assemblies.
The reactors are intended for use in nuclear power plants to produce electricity, while at the same time producing (breeding) new nuclear fuel.
Fast reactors were originally designed to be primarily breeder reactors. This was because of a view at the time of their conception that there was an imminent shortage of uranium fuel for existing reactors. The projected increase in uranium price did not materialize, but if uranium demand increases in the future, then there may be renewed interest in fast reactors.
The GFR base design is a fast reactor, but in other ways similar to a high temperature gas-cooled reactor. It differs from the HTGR design in that the core has a higher fissile fuel content as well as a non-fissile, fertile, breeding component. There is no neutron moderator, as the chain reaction is sustained by fast neutrons. Due to the higher fissile fuel content, the design has a higher power density than the HTGR.
In a GFR reactor design, the unit operates on fast neutrons, no moderator is needed to slow neutrons down. This means that, apart from nuclear fuel such as uranium, other fuels can be used. The most common is thorium, which absorbs a fast neutron and decays into Uranium 233. This means GFR designs have breeding properties—they can use fuel that is unsuitable in light water reactor designs and breed fuel. Because of these properties, once the initial loading of fuel has been applied into the reactor, the unit can go years without needing fuel. If these reactors are used for breeding, it is economical to remove the fuel and separate the generated fuel for future use.
The gas used can be many different types, including carbon dioxide or helium. It must be composed of elements with low neutron capture cross sections to prevent positive void coefficient and induced radioactivity. The use of gas also removes the possibility of phase transition–induced explosions, such as when the water in a water-cooled reactor (PWR or BWR) flashes to steam upon overheating or depressurization. The use of gas also allows for higher operating temperatures than are possible with other coolants, increasing thermal efficiency, and allowing other non-mechanical applications of the energy, such as the production of hydrogen fuel.
Past pilot and demonstration projects have all used thermal designs with graphite moderators. As such, no true gas-cooled fast reactor design has ever been brought to criticality. The main challenges that have yet to be overcome are in-vessel structural materials, both in-core and out-of-core, that will have to withstand fast-neutron damage and high temperatures, (up to 1600 °C). Another problem is the low thermal inertia and poor heat removal capability at low helium pressures, although these issues are shared with thermal reactors which have been constructed.
Gas-cooled projects (thermal spectrum) include decommissioned reactors such as the Dragon reactor, built and operated in the United Kingdom, the AVR and the THTR-300, built and operated in Germany, and Peach Bottom and Fort St. Vrain, built and operated in the United States. Ongoing demonstrations include the High-temperature engineering test reactor in Japan, which reached full power (30 MWth) using fuel compacts inserted in prismatic blocks in 1999, and the HTR-10 in China, which reached its full effect at 10 MWth in 2003 using pebble fuel. A 400 MWth pebble bed modular reactor demonstration plant was designed by PBMR Pty for deployment in South Africa but withdrawn in 2010, and a consortium of Russian institutes is designing a 600 MWth GT-MHR (prismatic block reactor) in cooperation with General Atomics. In 2010, General Atomics announced the Energy Multiplier Module reactor design, an advanced version of the GT-MHR.